The constant velocity (CV) universal joint allows the drive shaft to transmit power at a constant speed at different angles. The material of the universal joint is usually medium carbon steel, which faces the problem of chip control in fully automated processing. At the same time, after the heat treatment of the parts, it is also necessary to carry out hard cutting.
Whether it is a ball cage window cutter or an alien wheel cavity copying hard mill, IKEN has the right machining products, in addition, IKEN is optimized for the depth of PCBN blades for three-pin cylindrical machining and provides better tool life.
Processing problems
Effective chip control ensures the efficiency of cylindrical roughing
Handle diameter copying is performed efficiently and reliably
Roughing steel ball raceways maximizes production efficiency while ensuring reliable processing
Finished steel ball raceway
Reliable intermittent grooving
More efficient and reliable copying of machining handle diameter after heat treatment
1 - Cylindrical machining
Solution: Through effective chip control to ensure the efficiency of cylindrical roughing, the selection of a special cutting groove blade, in excellent short chips at the same time high-speed and stable cutting.
Product：IKEN ISO blade
2 - Cylindrical copying and grooving
Solution: Uniquely designed four-corner blades with sharp cutting edges for shallow grooves.
Product：IKEN ISO blade
3 - Processing steel ball raceways
Solution: Custom copy milling tools for high metal removal rates and process stability
Product：IKEN non-standard customization
4 - Handle diameter copying machining
Solution: Jingyan's unique GBR slot blade provides a stable cutting experience, in addition, the fine-grained IKN4500 material blade provides excellent toughness and processing efficiency for intermittent finishing of hardened steel (hardness HRC55-64). Its advantages include reliable accuracy and higher efficiency.
Product：IKEN non-standard slot blade
Conventional turning-ISO 
Advanced cutting material 
Non-standard slot blade 
Face milling cutter 
Solid alloy /PCD milling cutter 
Indexable milling cutter 
reaming 
Bore a hole 
borehole 
Gear grinding fixture 
Gear clamp 
Gear shaper fixture 
Scheme customization 
